| | Contents | |
| | | |
| |
| | Editors's Preface | XXI |
| | Foreword Henning Hopf | XXIII |
| | Foreword Paul T. Anastas | XXV |
| | List of Contributors | XXVII |
| | Volume 1 | |
| Part I | Background and Outline -- Principles and Fundamentals | |
| 1 | Biorefinery Systems An Overview Birgit Kamm, Michael Kamm, Patrick R. Gruber, and Stefan Kromus | 3 |
| 1.1 | Introduction | 3 |
| 1.2 | Historical Outline | 4 |
| 1.2.1 | Historical Technological Outline and Industrial Resources | 4 |
| 1.2.2 | The Beginning -- A Digest | 5 |
| 1.2.2.1 | Sugar Production | 5 |
| 1.2.2.2 | Starch Hydrolysis | 5 |
| 1.2.2.3 | Wood Saccharification | 5 |
| 1.2.2.4 | Furfural | 6 |
| 1.2.2.5 | Cellulose and Pulp | 6 |
| 1.2.2.6 | Levulinic Acid | 6 |
| 1.2.2.7 | Lipids | 7 |
| 1.2.2.8 | Vanillin from Lignin | 7 |
| 1.2.2.9 | Lactic Acid | 7 |
| 1.2.3 | The Origins of Integrated Biobased Production | 8 |
| 1.3 | Situation | 11 |
| 1.3.1 | Some Current Aspects of Biorefinery Research and Development | 11 |
| 1.3.2 | Raw Material Biomass | 12 |
| 1.3.3 | National Vision and Goals and Plan for Biomass Technology in the United States | 14 |
| | | |
| 1.3.4 | Vision and Goals and Plan for Biomass Technology in the European Union and Germany | 15 |
| 1.4 | Principles of Biorefineries | 16 |
| 1.4.1 | Fundamentals | 16 |
| 1.4.2 | Definition of the Term "Biorefinery" | 19 |
| 1.4.3 | The Role of Biotechnology | 20 |
| 1.4.3.1 | Guidelines of Fermentation Section within Glucose-product Family Tree | 21 |
| 1.4.4 | Building Blocks, Chemicals and Potential Screening | 22 |
| 1.5 | Biorefinery Systems and Design | 23 |
| 1.5.1 | Introduction | 23 |
| 1.5.2 | Lignocellulosic Feedstock Biorefinery | 24 |
| 1.5.3 | Whole-crop Biorefinery | 26 |
| 1.5.4 | Green Biorefinery | 29 |
| | | |
| 1.5.5 | Two-platform Concept and Syngas | 31 |
| 1.6 | Outlook and Perspectives | 32 |
| | References | 33 |
| 2 | Biomass Refining Global Impact -- The Biobased Economy of the 21st Century Bruce E. Dale and Seungdo Kim | 41 |
| 2.1 | Introduction | 41 |
| 2.2 | Historical Outline | 42 |
| 2.2.1 | Background and Development of the Fossil Carbon-processing Industries | 42 |
| 2.2.2 | The Existing Biobased Economy: Renewable Carbon | 43 |
| 2.2.3 | Toward a Much Larger Biobased Economy | 44 |
| 2.3 | Supplying the Biorefinery | 45 |
| 2.3.1 | What Raw Materials do Biorefineries Require and What Products Can They Make? | 45 |
| 2.3.2 | Comparing Biomass Feedstock Costs With Petroleum Costs | 48 |
| 2.3.3 | How Much Biomass Feedstock Can be Provided at What Cost? | 50 |
| 2.4 | How Will Biorefineries Develop Technologically? | 53 |
| 2.4.1 | Product Yield: The Dominant Technoeconomic Factor | 53 |
| 2.4.2 | Product Diversification: Using the Whole Barrel of Biomass | 54 |
| 2.4.3 | Process Development and a Technical Prerequisite for Cellulosic Biorefineries | 55 |
| 2.5 | Sustainability of Integrated Biorefining Systems | 56 |
| 2.5.1 | Integrated Biorefining Systems: All Biomass is Local | 56 |
| 2.5.2 | Agricultural/Forestry Ecosystem Modeling: New Tools for an Age of Sustainability | 57 |
| 2.5.3 | Analyzing the Sustainability of Integrated Biorefining Systems: Some Results | 60 |
| 2.6 | Conclusions | 64 |
| | Acknowledgements | 65 |
| | References | 65 |
| 3 | Development of Biorefineries -- Technical and Economic Considerations Bill Dean, Tim Dodge, Fernando Valle, and Gopal Chotani | 67 |
| 3.1 | Introduction | 67 |
| 3.2 | Overview: The Biorefinery Model | 68 |
| 3.3 | Feedstock and Conversion to Fermentable Sugar | 68 |
| 3.3.1 | Sucrose | 70 |
| 3.3.2 | Starch | 70 |
| 3.3.3 | Cellulose | 71 |
| 3.4 | Technical Challenges | 74 |
| 3.4.1 | Cellulase Enzymes | 74 |
| 3.4.1.1 | Improved Cellulase Production Economics | 74 |
| 3.4.1.2 | Improved Cellulase Enzyme Performance | 76 |
| 3.4.2 | Fermentation Organisms | 77 |
| 3.4.2.1 | Biomass Hydrolyzate as Fermentable Carbon Source | 78 |
| 3.4.2.2 | Production Process as a Whole | 79 |
| 3.4.2.3 | Emerging Solutions | 80 |
| 3.5 | Conclusions | 81 |
| | Acknowledgments | 82 |
| | References | 82 |
| 4 | Biorefineries for the Chemical Industry -- A Dutch Point of View Ed de Jong, René van Ree Rea, Robert van Tuil, and Wolter Elbersen | 85 |
| 4.1 | Introduction | 85 |
| 4.2 | Historical Outline -- The Chemical Industry: Current Situation and Perspectives | 86 |
| 4.2.1 | Overview of Products and Markets | 86 |
| 4.2.2 | Technological Pathways | 87 |
| 4.2.3 | Biomass-based Industrial Products | 87 |
| 4.2.3.1 | Carbohydrates | 89 |
| 4.2.3.2 | Fatty Acids | 90 |
| 4.2.3.3 | Other | 91 |
| 4.2.4 | International Perspectives | 92 |
| 4.2.4.1 | Production | 92 |
| 4.2.4.2 | Integration | 92 |
| 4.2.4.3 | Use and Re-use | 93 |
| 4.3 | Biomass: Technology and Sustainability | 93 |
| 4.3.1 | Transition to a Bio-based Industry: Sectoral Integration in the Netherlands | 93 |
| 4.3.2 | Can Sustainability Drive Technology? | 96 |
| 4.4 | The Chemical Industry: Biomass Opportunities -- Biorefineries | 97 |
| 4.4.1 | Biomass Opportunities | 97 |
| 4.4.2 | Biorefinery Concept | 98 |
| 4.4.3 | Biomass Availability | 100 |
| 4.4.4 | Primary Refinery | 101 |
| 4.4.5 | Secondary Thermochemical Refinery | 102 |
| 4.4.6 | Secondary Biochemical Refinery -- Fermentative Processes | 104 |
| 4.4.6.1 | Feedstocks | 105 |
| 4.4.6.2 | Product Spectrum | 105 |
| 4.4.6.3 | Side Streams and Recycling | 106 |
| 4.5 | Conclusions, Outlook, and Perspectives | 106 |
| 4.5.1 | Biomass -- Sustainability | 106 |
| 4.5.2 | Biomass Refining and Pretreatment | 107 |
| 4.5.3 | Conversion Technology | 108 |
| 4.5.4 | Chemicals and Materials Design | 108 |
| 4.5.5 | Dutch Energy Research Strategy ("EOS") | 109 |
| | References | 109 |
| Part II | Biorefinery Systems | |
| | Lignocellulose Feedstock Biorefinery | |
| 5 | The Lignocellulosic Biorefinery -- A Strategy for Returning to a Sustainable Source of Fuels and Industrial Organic Chemicals L. Davis Clements and Donald L. Van Dyne | 115 |
| 5.1 | The Situation | 115 |
| 5.2 | The Strategy | 115 |
| 5.2.1 | A Strategy Within a Strategy | 116 |
| 5.2.2 | Environmental Benefits | 117 |
| 5.2.3 | The Business Structure | 117 |
| 5.2.4 | Cost Estimates | 118 |
| 5.3 | Comparison of Petroleum and Biomass Chemistry | 118 |
| 5.3.1 | Petroleum Resources | 118 |
| 5.3.2 | Biomass Resources | 119 |
| 5.3.3 | Saccharides and Polysaccharides | 121 |
| 5.3.4 | Lignin | 121 |
| 5.3.5 | Triacylglycerides (or Triglycerides) | 121 |
| 5.3.6 | Proteins | 122 |
| 5.4 | The Chemistry of the Lignocellulosic Biorefinery | 122 |
| 5.5 | Examples of Integrated Biorefinery Applications | 125 |
| 5.5.1 | Production of Ethanol and Furfural from Lignocellulosic Feedstocks | 125 |
| 5.5.2 | Management of Municipal Solid Waste | 125 |
| 5.5.3 | Coupling MSW Management, Ethanol, and Biodiesel | 126 |
| 5.6 | Summary | 127 |
| | References | 127 |
| 6 | Lignocellulosic Feedstock Biorefinery: History and Plant Development for Biomass Hydrolysis Raphael Katzen and Daniel J. Schell | 129 |
| 6.1 | Introduction | 129 |
| 6.2 | Hydrolysis of Biomass Materials | 129 |
| 6.2.1 | Acid Conversion | 129 |
| 6.2.2 | Enzymatic Conversion | 130 |
| 6.3 | Acid Hydrolysis Processes | 130 |
| 6.3.1 | Early Efforts to Produce Ethanol | 130 |
| 6.3.2 | Other Products | 133 |
| 6.4 | Enzymatic Hydrolysis Process | 134 |
| 6.4.1 | Early History | 134 |
| 6.4.2 | Enzyme-Based Plant Development | 134 |
| 6.4.3 | Technology Development | 135 |
| 6.5 | Conclusion | 136 |
| | References | 136 |
| 7 | The Biofine Process -- Production of Levulinic Acid, Furfural, and Formic Acid from Lignocellulosic Feedstocks Daniel J. Hayes, Steve Fitzpatrick, Michael H.B. Hayes, and Julian R.H. Ross | 139 |
| 7.1 | Introduction | 139 |
| 7.2 | Lignocellulosic Fractionation | 139 |
| 7.2.1 | Acid Hydrolysis of Polysaccharides | 141 |
| 7.2.2 | Production of Levulinic Acid, Formic Acid and Furfural | 142 |
| 7.3 | The Biofine Process | 144 |
| 7.3.1 | Yields and Efficiencies of the Biofine Process | 145 |
| 7.3.2 | Advantages over Conventional Lignocellulosic Technology | 146 |
| 7.3.3 | Products of The Biofine Process | 147 |
| 7.3.3.1 | Diphenolic Acid | 148 |
| 7.3.3.2 | Succinic Acid and Derivatives | 149 |
| 7.3.3.3 | Delta-aminolevulinic Acid | 149 |
| 7.3.3.4 | Methyltetrahydrofuran | 150 |
| 7.3.3.5 | Ethyl Levulinate | 152 |
| 7.3.3.6 | Formic Acid | 153 |
| 7.3.3.7 | Furfural | 154 |
| 7.3.4 | Biofine Char | 155 |
| 7.3.5 | Economics of The Biofine Process | 158 |
| 7.4 | Conclusion | 161 |
| | References | 162 |
| | Whole Crop Biorefinery | |
| 8 | A Whole Crop Biorefinery System: A Closed System for the Manufacture of Non-food Products from Cereals Apostolis A. Koutinas, Rouhang Wang, Grant M. Campbell, and Colin Webb | 165 |
| | | |
| 8.1 | Intro | 165 |
| 8.2 | Biorefineries Based on Wheat | 167 |
| 8.2.1 | Wheat Structure and Composition | 167 |
| 8.2.2 | Secondary Processing of Wheat Flour Milling Byproducts | 169 |
| 8.2.3 | Advanced Wheat Separation Processes for Food and Non-food Applications | 173 |
| 8.2.3.1 | Pearling as an Advanced Cereal Fractionation Technology | 173 |
| 8.2.3.2 | Air Classification | 176 |
| 8.2.4 | Biorefinery Based on Novel Dry Fractionation Processes of Wheat | 176 |
| 8.2.4.1 | Potential Value-added Byproducts from Wheat Bran-rich Fractions | 178 |
| 8.2.4.2 | Exploitation of the Pearled Wheat Kernel | 180 |
| 8.3 | A Biorefinery Based on Oats | 183 |
| 8.3.1 | Oat Structure and Composition | 183 |
| 8.3.2 | Layout of a Potential Oat-based Fractionation Process | 183 |
| 8.3.2.1 | Potential Value-added Byproducts from Oat Bran-rich Fractions | 185 |
| 8.4 | Summary | 187 |
| | References | 187 |
| | Fuel-oriented Biorefineries | |
| 9 | Iogen's Demonstration Process for Producing Ethanol from Cellulosic Biomass Jeffrey S. Tolan | 193 |
| 9.1 | Introduction | 193 |
| 9.2 | Process Overview | 193 |
| 9.3 | Feedstock Selection | 194 |
| 9.3.1 | Feedstock Composition | 194 |
| 9.3.2 | Feedstock Selection | 196 |
| 9.3.3 | Ethanol from Starch or Sucrose | 197 |
| 9.3.4 | Advantages of Making Ethanol from Cellulosic Biomass | 197 |
| 9.4 | Pretreatment | 198 |
| 9.4.1 | Process | 198 |
| 9.4.2 | Chemical Reactions | 198 |
| 9.4.3 | Other Pretreatment Processes | 199 |
| 9.5 | Cellulase Enzyme Production | 201 |
| 9.5.1 | Production of Cellulase Enzymes | 201 |
| 9.5.2 | Enzyme Production on the Ethanol Plant Site | 202 |
| 9.5.3 | Commercial Status of Cellulase | 202 |
| 9.6 | Cellulose Hydrolysis | 202 |
| 9.6.1 | Process Description | 202 |
| 9.6.2 | Kinetics of Cellulose Hydrolysis | 203 |
| 9.6.3 | Improvements in Enzymatic Hydrolysis | 205 |
| 9.7 | Lignin Processing | 205 |
| 9.7.1 | Process Description | 205 |
| 9.7.2 | Alternative Uses for Lignin | 206 |
| 9.8 | Sugar Fermentation and Ethanol Recovery | 206 |
| | References | 207 |
| 10 | Sugar-based Biorefinery -- Technology for Integrated Production of Poly(3-hydroxybutyrate), Sugar, and Ethanol Carlos Eduardo Vaz Rossell, Paulo E. Mantelatto, Jos A.M. Agnelli, and Jefter Nascimento | 209 |
| 10.1 | Introduction | 209 |
| 10.2 | Sugar Cane Agro Industry in Brazil -- Historical Outline | 209 |
| 10.2.1 | Sugar and Ethanol Production | 209 |
| 10.2.2 | The Sugar Cane Agroindustry and the Green Cycle | 210 |
| 10.3 | Biodegradable Plastics from Sugar Cane | 212 |
| 10.3.1 | Poly(3-Hydroxybutyric Acid) | 212 |
| 10.3.1.1 | Biodegradable Plastics and the Environment | 212 |
| 10.3.1.2 | General Aspects of Biodegradability | 213 |
| 10.3.2 | Poly(3-Hydroxybutyric Acid) Polymer | 214 |
| 10.3.2.1 | General Characteristics of Poly(3-hydroxybutyric Acid) and its Copolymer Poly(3-hydroxybutyric Acid-co-3-hydroxyvaleric Acid) | 214 |
| 10.3.2.2 | Processing of Poly(Hydroxybutyrates) | 215 |
| 10.4 | Poly(3-Hydroxybutyric Acid) Production Process | 217 |
| 10.4.1 | Sugar Fermentation to Poly(3-Hydroxybutyric Acid) by Ralstonia eutropha | 217 |
| 10.4.2 | Downstream Processing for Recovery and Purification of Intracellular Poly(3-Hydroxybutyric Acid) | 218 |
| 10.4.2.1 | Processes for Extraction and Purification of Poly(hydroxyalkanoates) | 218 |
| 10.4.2.2 | Chemical Digestion | 218 |
| 10.4.2.3 | Enzymatic Digestion | 219 |
| 10.4.2.4 | Solvent Extraction | 219 |
| 10.4.3 | Integration of Poly(3-Hydroxybutyric Acid) Production in a Sugar Mill | 221 |
| 10.4.4 | Investment and Production Cost of Poly(3-Hydroxybutyric Acid) in a Sugar Mill | 222 |
| 10.5 | Outlook and Perspectives | 223 |
| | References | 225 |
| | Biorefineries Based on Thermochemical Processing | |
| 11 | Biomass Refineries Based on Hybrid Thermochemical-Biological Processing -- An Overview Robert C. Brown | 227 |
| 11.1 | Introduction | 227 |
| 11.2 | Historical Outline | 228 |
| 11.2.1 | Origins of Biorefineries Based on Syngas Fermentation | 228 |
| 11.2.2 | Origins of Biorefineries Based on Fermentation of Bio-oils | 229 |
| 11.3 | Gasification-Based Systems | 230 |
| 11.3.1 | Fundamentals of Gasification | 230 |
| 11.3.2 | Fermentation of Syngas | 233 |
| 11.3.2.1 | Production of Organic Acids | 234 |
| 11.3.2.2 | Production of Alcohols | 235 |
| 11.3.2.3 | Production of Polyesters | 236 |
| 11.3.3 | Biorefinery Based on Syngas Fermentation | 239 |
| 11.3.4 | Enabling Technology | 240 |
| 11.4 | Fast Pyrolysis-based Systems | 241 |
| 11.4.1 | Fundamentals of Fast Pyrolysis | 241 |
| 11.4.2 | Fermentation of Bio-oils | 244 |
| 11.4.3 | Biorefineries Based on Fast Pyroylsis | 246 |
| 11.4.4 | Enabling Technologies | 248 |
| 11.5 | Outlook and Perspectives | 249 |
| | References | 250 |
| | Green Biorefineries | |
| 12 | The Green Biorefiner Concept -- Fundamentals and Potential Stefan Kromus, Birgit Kamm, Michael Kamm, Paul Fowler, and Michael Narodoslawsky | 253 |
| 12.1 | Introduction | 253 |
| 12.2 | Historical Outline | 254 |
| 12.2.1 | The Inceptions | 254 |
| 12.2.2 | First Production of Leaf Protein Concentrate | 254 |
| 12.2.3 | First Production of Leaf Dyes | 257 |
| 12.3 | Green Biorefinery Raw Materials | 258 |
| 12.3.1 | Raw Materials | 258 |
| 12.3.2 | Availability of Grassland Feedstocks for Large-scale Green Biorefineries | 259 |
| 12.3.3 | Key Components of Green and Forage Grasses | 260 |
| 12.3.3.1 | Structural Cell Wall Constituents | 260 |
| 12.3.3.2 | Cell Contents | 265 |
| 12.4 | Green Biorefinery Concept | 269 |
| 12.4.1 | Fundamentals and Status Quo | 269 |
| 12.4.2 | Wet Fractionation and Primary Refinery | 271 |
| 12.5 | Processes and Products | 273 |
| 12.5.1 | The Juice Fraction | 273 |
| 12.5.1.1 | Green Juice | 273 |
| 12.5.2 | GJ Drinks/Alternative Life | 275 |
| 12.5.2.1 | Silage Juice | 276 |
| 12.5.3 | Ingredients and Specialties | 277 |
| 12.5.3.1 | Proteins/Polysacharides | 277 |
| 12.5.3.2 | Cholesterol Mediation | 277 |
| 12.5.3.3 | Antifeedants | 277 |
| 12.5.3.4 | Silica | 277 |
| 12.5.3.5 | Silicon Carbide | 278 |
| 12.5.3.6 | Filter Aids | 278 |
| 12.5.3.7 | Zeolites | 278 |
| 12.5.4 | The Press-Cake (Fiber) Fraction | 278 |
| | | |
| | | |
| 12.5.4.1 | Fibers | 280 |
| 12.5.4.2 | Chemicals | 282 |
| 12.5.4.3 | Residue Utilization | 283 |
| 12.6 | Green Biorefinery -- Economic and Ecological Aspects | 283 |
| 12.7 | Outlook and Perspectives | 285 |
| | Acknowledgment | 285 |
| | References | 285 |
| 13 | Plant Juice in the Biorefinery -- Use of Plant Juice as Fermentation Medium Margrethe Andersen, Pauli Kiel, and Mette Hedegaard Thomsen | 295 |
| 13.1 | Introduction | 295 |
| 13.2 | Historical Outline | 295 |
| 13.3 | Biobased Poly(lactic Acid) | 296 |
| 13.3.1 | Fermentation Processes | 296 |
| 13.3.2 | The Green Biorefinery | 296 |
| 13.3.3 | Lactic Acid Fermentation | 298 |
| 13.3.4 | Brown Juice as a Fermentation Medium | 298 |
| 13.4 | Materials and Methods | 299 |
| 13.4.1 | Analytical Methods | 299 |
| 13.4.1.1 | Sugar Analysis | 299 |
| 13.4.1.2 | Analysis of Organic Acids | 299 |
| 13.4.1.3 | Analysis of Minerals | 299 |
| 13.4.1.4 | Analysis of Vitamins | 299 |
| 13.4.1.5 | Analysis of Amino Acids | 299 |
| 13.4.1.6 | Analysis of Protein | 299 |
| 13.4.2 | Fed Batch Fermentation of Brown Juice with Lb. salivarius BC 1001 | 299 |
| 13.4.3 | Pilot Scale Continuous Fermentation with Lb. salivarius BC 1001 | 300 |
| 13.4.4 | Study of Potato Juice Quality During Aerobic and Anaerobic Storage | 300 |
| 13.5 | Brown Juice | 300 |
| 13.5.1 | Chemical Composition | 300 |
| 13.5.2 | Seasonal Variations | 302 |
| 13.5.3 | Lactic Acid Fermentation of Brown Juice | 305 |
| 13.5.4 | The Green Crop-drying Industry as a Lactic Acid Producer | 306 |
| 13.6 | Potato Juice | 309 |
| 13.6.1 | Potato Juice as Fermentation Medium | 309 |
| 13.6.2 | The Potato Starch Industry as Lactic Acid Producer | 310 |
| 13.7 | Carbohydrate Source | 311 |
| 13.8 | Purification of Lactic Acid | 312 |
| 13.9 | Conclusion and Outlook | 313 |
| | Acknowledgments | 313 |
| | References | 313 |
| Part III | Biomass Production and Primary Biorefineries | |
| 14 | Biomass Commercialization and Agriculture Residue Collection James Hettenhaus | 317 |
| 14.1 | Introduction | 317 |
| 14.2 | Historical Outline | 318 |
| 14.2.1 | Case Study: Harlan, Iowa Corn Stover Collection Project | 319 |
| 14.2.2 | Case Study: Bagasse Storage -- Dry or Wet? | 321 |
| 14.2.2.1 | Dry Storage | 321 |
| 14.2.2.2 | Wet Storage | 323 |
| 14.3 | Biomass Value | 324 |
| 14.3.1 | Soil Quality | 324 |
| 14.3.2 | Farmer Value | 325 |
| 14.3.3 | Processor Value | 327 |
| 14.4 | Sustainable Removal | 328 |
| 14.4.1 | Soil Organic Material | 328 |
| 14.4.2 | Soil Erosion Control | 329 |
| 14.4.3 | Cover Crops | 331 |
| 14.5 | Innovative Methods for Collection, Storage and Transport | 332 |
| 14.5.1 | Collection | 332 |
| 14.5.1.1 | Baling | 333 |
| 14.5.1.2 | One-pass Collection | 333 |
| 14.5.2 | Storage | 334 |
| 14.5.2.1 | Density | 335 |
| 14.5.2.2 | Storage Area | 335 |
| 14.5.2.3 | Storage Loss | 335 |
| 14.5.2.4 | Foreign Matter and Solubles | 337 |
| 14.5.2.5 | Storage Investment | 337 |
| 14.5.3 | Transport | 337 |
| 14.5.3.1 | Harvest Transport | 338 |
| 14.5.3.2 | Biorefinery Supply | 338 |
| 14.6 | Establishing Feedstock Supply | 339 |
| 14.6.1 | Infrastructure | 340 |
| 14.6.1.1 | Infrastructure Investment | 340 |
| 14.6.1.2 | Organization Infrastructure | 340 |
| 14.7 | Perspectives and Outlook | 341 |
| | References | 342 |
| 15 | The Corn Wet Milling and Corn Dry Milling Industry -- A Base for Biorefinery Technology Developments Donald L. Johnson | 345 |
| 15.1 | Introduction | 345 |
| 15.1.1 | Corn -- Wet and Dry Milling -- Existing Biorefineries | 345 |
| 15.2 | The Corn Refinery | 346 |
| 15.2.1 | Wet Mill Refinery | 346 |
| 15.2.2 | Dry Mill Refinery | 346 |
| 15.2.3 | Waste Water Treatment | 347 |
| 15.3 | The Modern Corn Refinery | 348 |
| 15.3.1 | Background and Definition | 348 |
| 15.3.2 | Technologies and Products | 348 |
| 15.3.3 | Refinery Economy | 350 |
| 15.3.3.1 | Refinery Economy of Scale and Location Considerations | 350 |
| 15.4 | Carbohydrate Refining | 351 |
| 15.5 | Outlook and Perspectives | 352 |
| | References | 352 |
| Part IV | Biomass Conversion: Processes and Technologies | |
| 16 | Enzymes for Biorefineries Sarah A. Teter, Feng Xu, Glenn E. Nedwin, and Joel R. Cherry | 357 |
| 16.1 | Introduction | 357 |
| 16.2 | Biomass as a Substrate | 359 |
| 16.2.1 | Composition of Biomass | 359 |
| 16.2.1.1 | Cellulose | 359 |
| 16.2.1.2 | Hemicellulose | 360 |
| 16.2.1.3 | Lignin | 360 |
| 16.2.1.4 | Starch | 360 |
| 16.2.1.5 | Protein | 361 |
| 16.2.1.6 | Lipids and Other Extracts | 361 |
| 16.2.2 | Biomass Pretreatment | 361 |
| 16.2.2.1 | Dilute Acid Pretreatment | 362 |
| 16.2.2.2 | Ammonia Fiber Explosion | 362 |
| 16.2.2.3 | Hot-wash Pretreatment | 362 |
| 16.2.2.4 | Wet Oxidation | 363 |
| 16.3 | Enzymes Involved in Biomass Biodegradation | 363 |
| 16.3.1 | Glucanases or Cellulases | 364 |
| 16.3.2 | Hemicellulases | 364 |
| 16.3.3 | Nonhydrolytic Biomass-active Enzymes | 365 |
| 16.3.4 | Synergism of Biomass-degrading Enzymes | 365 |
| 16.4 | Cellulase Development for Biomass Conversion | 366 |
| 16.4.1 | Optimization of the CBH-EG-BG System | 366 |
| 16.4.1.1 | BG Supplement | 366 |
| 16.4.1.2 | Novel Cellulases with Better Thermal Properties | 367 |
| 16.4.1.3 | Structure--Function Relationship of EG | 370 |
| 16.4.2 | Other Proteins Potentially Beneficial for Biomass Conversion | 371 |
| 16.4.2.1 | Secretome of Cellulolytic Fungi | 371 |
| 16.4.2.2 | Hydrolases | 373 |
| 16.4.2.3 | Nonhydrolytic proteins | 374 |
| 16.5 | Expression of Cellulases | 374 |
| 16.6 | Range of Biobased Products | 375 |
| 16.6.1 | Fuels | 376 |
| 16.6.2 | Fine/Specialty Chemicals | 378 |
| 16.6.3 | Fuel Cells | 378 |
| 16.7 | Biorefineries: Outlook and Perspectives | 380 |
| 16.7.1 | Potential of Biomass-based Material/Energy Sources | 380 |
| 16.7.2 | Economic Drivers Toward Sustainability | 381 |
| | References | 382 |
| 17 | Biocatalytic and Catalytic Routes for the Production of Bulk and Fine Chemicals from Renewable Resources Thomas Willke, Ulf Prüße, and Klaus-Dieter Vorlop | 385 |
| 17.1 | Introduction | 385 |
| 17.1.1 | Renewable Resources | 385 |
| 17.1.2 | Products | 386 |
| 17.1.2.1 | Bulk Chemicals and Intermediates | 386 |
| 17.1.2.2 | Fine Chemicals and Specialties | 386 |
| 17.2 | Historical Outline | 387 |
| 17.3 | Processes | 388 |
| 17.3.1 | Immobilization | 389 |
| 17.3.2 | Biocatalytic Routes from Renewable Resources to Solvents or Fuels | 390 |
| 17.3.2.1 | Ethanol Production with Bacteria or Yeasts? | 390 |
| 17.3.3 | Biocatalytic Route from Glycerol to 1,3-Propanediol | 393 |
| 17.3.3.1 | Introduction | 393 |
| 17.3.3.2 | The Process | 393 |
| 17.3.4 | Biocatalytic Route from Inulin to Difructose Anhydride | 397 |
| 17.3.4.1 | Introduction | 397 |
| 17.3.4.2 | Enzyme Screening | 398 |
| 17.3.4.3 | Genetic Engineering | 398 |
| 17.3.4.4 | Fermentation of the Recombinant E. coli | 399 |
| 17.3.4.5 | Enzyme Immobilization and Scale-up | 400 |
| 17.3.4.6 | Summary | 401 |
| 17.3.5 | Chemical Route from Sugars to Sugar Acids | 402 |
| 17.3.5.1 | Introduction | 402 |
| 17.3.5.2 | Gold Catalysts | 403 |
| 17.3.5.3 | Summary | 405 |
| | References | 405 |
| | Subjcet Index | 407 |
| | | |
| |
| | | |
| | Volume 2 | |
| | Editor's Preface | XXIII |
| | Foreword Henning Hopf | XXV |
| | Foreword Paul T. Anastas | |
| | XXVII | |
| | List of Contributors | XXIX |
| Part I | Biobased Product Family Trees | |
| | Carbohydrate-based Product Lines | |
| 1 | The Key Sugars of Biomass: Availability, Present Non-Food Uses and Potential Future Development Lines Frieder W. Lichtenthaler | 3 |
| 1.1 | Introduction | 3 |
| 1.2 | Availability of Mono- and Disaccharides | 4 |
| 1.3 | Current Non-Food Industrial Uses of Sugars | 7 |
| 1.3.1 | Ethanol | 7 |
| 1.3.2 | Furfural | 8 |
| 1.3.3 | D-Sorbitol ( D-Glucitol) | 9 |
| 1.3.4 | Lactic Acid PolylacticAcid (PLA) | 10 |
| 1.3.5 | Sugar-based Surfactants | 11 |
| 1.3.6 | 'Sorbitan' Esters | 11 |
| 1.3.7 | N-Methyl-N-acyl-glucamides (NMGA) | 12 |
| 1.3.8 | Alkylpolyglucosides (APG) | 12 |
| 1.3.9 | Sucrose Fatty Acid Monoesters | 13 |
| 1.3.10 | Pharmaceuticals and Vitamins | 14 |
| 1.4 | Toward Further Sugar-based Chemicals: Potential Development Lines | 14 |
| 1.4.1 | Furan Compounds | 16 |
| 1.4.1.1 | 5-Hydroxymethylfurfural (HMF) | 16 |
| 1.4.1.2 | 5-(Glucosyloxymethyl)furfural (GMF) | 17 |
| 1.4.1.3 | Furans with a Tetrahydroxybutyl Side-chain | 19 |
| 1.4.2 | Pyrones and Dihydropyranones | 20 |
| 1.4.3 | Sugar-derived Unsaturated N-Heterocycles | 24 |
| 1.4.1.4 | Pyrroles | 24 |
| 1.4.1.5 | Pyrazoles | 26 |
| 1.4.1.6 | Imidazoles | 27 |
| 1.4.1.7 | 3-Pyridinols | 28 |
| 1.4.1.8 | Quinoxalines | 28 |
| 1.4.4 | Toward Sugar-based Aromatic Chemicals | 29 |
| 1.4.5 | Microbial Conversion of Six-carbon Sugars into Simple Carboxylic Acids and Alcohols | 32 |
| 1.4.5.1 | Carboxylic Acids | 34 |
| 1.4.5.2 | Potential Sugar-based Alcohol Commodities Obtained by Microbial Conversions | 36 |
| 1.4.6 | Chemical Conversion of Sugars into Carboxylic Acids | 37 |
| 1.4.7 | Biopolymers from Polymerizable Sugar Derivatives | 40 |
| 1.4.7.1 | Synthetic Biopolyesters | 41 |
| 1.4.7.2 | Microbial Polyesters | 44 |
| 1.4.7.3 | Polyamides | 45 |
| 1.4.7.4 | Sugar-based Olefinic Polymers ("Polyvinylsaccharides") | 47 |
| 1.5 | Conclusion | 49 |
| | References | 51 |
| 2 | Industrial Starch Platform Status quo of Production, Modification and Application Dietmar R. Grüll, Franz Jetzinger, Martin Kozich, Marnik M. Wastyn, and Robert Wittenberger | 61 |
| 2.1 | Introduction | 61 |
| 2.1.1 | History of Starch | 61 |
| 2.1.2 | History of Industrial Starch Production | 62 |
| 2.1.3 | History of Starch Modification | 62 |
| 2.2 | Raw Material for Starch Production | 63 |
| 2.3 | Industrial Production of Starch | 65 |
| 2.3.1 | Maize and Waxy Maize | 66 |
| 2.3.2 | Wheat | 66 |
| 2.3.3 | Potato | 69 |
| 2.3.4 | Tapioca | 70 |
| 2.3.5 | Other Starches | 71 |
| 2.4 | Properties of Commercial Starches | 71 |
| 2.5 | Modification of Starch Water | 76 |
| 2.5.1 | Modification Technology | 76 |
| 2.5.1.1 | Slurry Process (Heterogeneous Conditions) | 76 |
| 2.5.1.2 | Dry Reactions | 77 |
| 2.5.1.3 | Paste Reactions (Homogeneous Conditions) | 77 |
| 2.5.1.4 | Extrusion Cooking | 77 |
| 2.5.2 | Types of Starch Modification | 78 |
| 2.5.2.1 | Physical Modification | 78 |
| 2.5.2.2 | Degraded Starches | 79 |
| 2.5.2.3 | Chemical Modification | 80 |
| 2.6 | Application of Starch and Starch Derivatives | 82 |
| 2.6.1 | The Paper and Corrugating Industries | 83 |
| 2.6.1.1 | Use of Starch in the Paper Industry | 83 |
| 2.6.1.2 | Use of Starch in the Corrugating Industry | 85 |
| 2.6.2 | The Textile Industry | 85 |
| 2.6.2.1 | Sizing Agents | 85 |
| 2.6.2.2 | Textile-printing Thickeners | 86 |
| 2.6.2.3 | Finishing Agents | 86 |
| 2.6.3 | Adhesives | 87 |
| 2.6.4 | Building Chemistry | 87 |
| 2.6.5 | Pharmaceuticals and Cosmetics | 88 |
| 2.6.6 | Laundry Starches | 89 |
| 2.6.7 | Bioconversion of Starch | 89 |
| 2.6.8 | Other Applications of Starch | 91 |
| 2.7 | Future Trends and Developments | 92 |
| 2.7.1 | Tailor-made Starches by Use of Biotechnological Tools | 92 |
| 2.7.2 | New Modification Technologies for New Properties | 93 |
| 2.7.3 | New Fields of Application | 94 |
| | Bibliography | 95 |
| 3 | Lignocellulose-based Chemical Products and Product Family Trees Birgit Kamm, Michael Kamm, Matthias Schmidt, Thomas Hirth, and Margit Schulze | 97 |
| 3.1 | Introduction | 97 |
| 3.2 | Historical Outline of Chemical and Technical Aspects of Utilization Lignocellulose in the 19th and 20th Century | 98 |
| 3.2.1 | From the Beginnings of Lignocellulose Chemistry Until 1800 | 98 |
| 3.2.2 | Lignocellulose Chemistry in the Eighteenth Century | 99 |
| 3.2.2.1 | Cellulose Saccharification | 99 |
| 3.2.2.2 | Oxalic Acid | 99 |
| 3.2.2.3 | Xyloidin and Nitrocellulose | 99 |
| 3.2.2.4 | Cellulose | 100 |
| 3.2.2.5 | Levulinic Acid | 100 |
| 3.2.2.6 | Lignin | 101 |
| 3.2.2.7 | Hemicellulose (Polyoses) and Furfural | 101 |
| 3.2.2.8 | Lignocellulose | 102 |
| 3.2.3 | Industrial Lignocellulose Utilization in the 19th and Beginning of the 20th Century | 102 |
| 3.3 | Lignocellulosic Raw Material | 103 |
| 3.3.1 | Definition | 103 |
| 3.3.2 | Sources and Composition | 105 |
| 3.3.2.1 | Sources | 105 |
| 3.3.2.2 | Chemical Composition of Lignocelluloses | 106 |
| 3.3.2.3 | Carbohydrates in Lignocelluloses | 108 |
| 3.4 | Lignocelluloses in Biorefineries | 110 |
| 3.4.1 | Background | 110 |
| 3.4.1.1 | Example 1 | 110 |
| 3.4.1.2 | Example 2 | 110 |
| 3.4.2 | LCF Biorefinery | 111 |
| 3.4.3 | LCF Conversion Methods | 113 |
| 3.4.3.1 | Pretreatment Methods | 113 |
| 3.4.3.2 | Chemical Pulping Methods | 114 |
| 3.4.3.3 | Enzymatic Methods | 115 |
| 3.5 | Lignin-based Product Lines | 116 |
| 3.5.1 | Isolation and Application Areas | 116 |
| 3.5.2 | A Lignin-based Product Family Tree | 117 |
| 3.6 | Hemicellulose-based Product Lines | 119 |
| 3.6.1 | Isolation and Application Areas | 119 |
| 3.6.2 | A Hemicellulose-based Product Family Tree | 119 |
| 3.6.2.1 | Mannan/Mannose Product Lines | 119 |
| 3.6.2.2 | Xylan/Xylose Product Line | 120 |
| 3.6.3 | Furfural and Furfural-based Products | 122 |
| 3.6.3.1 | Furfural | 122 |
| 3.6.3.2 | A Furfural-based Family Tree | 127 |
| 3.7 | Cellulose-based Product Lines | 127 |
| 3.7.1 | Isolation, Fractionation and Application Areas | 127 |
| 3.7.2 | Cellulose-based Key Chemicals | 128 |
| 3.7.2.1 | Glucose | 128 |
| 3.7.2.2 | Sorbitol | 129 |
| 3.7.2.3 | Glucosides | 130 |
| 3.7.2.4 | Fructose | 131 |
| 3.7.2.5 | Ethanol | 132 |
| 3.7.2.6 | Hydroxymethylfurfural | 133 |
| 3.7.2.7 | Levulinic Acid | 134 |
| 3.7.3 | An HMF and Levulinic Acid-based Family Tree | 135 |
| 3.8 | Outlook and Perspectives | 138 |
| | References | 139 |
| | Lignin Line and Lignin-based Product Family Trees | |
| 4 | Lignin Chemistry and its Role in Biomass Conversion Gösta Brunow | 151 |
| 4.1 | Introduction | 151 |
| 4.2 | Historical Overview | 152 |
| 4.3 | The Structure of Lignin | 152 |
| 4.3.1 | Definition | 152 |
| 4.3.2 | The Bonding of the Phenylpropane Units | 153 |
| 4.3.3 | Bonding Patterns and Functional Groups | 156 |
| 4.3.3.1 | General | 156 |
| 4.3.3.2 | Survey of Different Types of Lignin Unit | 156 |
| 4.4 | Role of Lignin in Biomass Conversion | 159 |
| 4.4.1 | Introduction | 159 |
| 4.4.2 | Low-molecular-weight Chemicals from Lignin | 160 |
| 4.4.3 | Polymeric Products | 160 |
| 4.4.4 | Biodegradation | 160 |
| | References | 160 |
| 5 | Industrial Lignin Production and Applications E. Kendall Pye | 165 |
| 5.1 | Introduction | 165 |
| 5.2 | Historical Outline of Lignin Production and Applications | 168 |
| 5.2.1 | Lignosulfonates from the Sulfite Pulping Industry | 168 |
| 5.2.2 | Lignin from the Kraft Pulping Industry | 169 |
| 5.2.3 | Lignin from the Soda Pulping Industry | 170 |
| 5.3 | Existing Industrial Lignin Products | 172 |
| 5.3.1 | Lignosulfonates | 172 |
| 5.3.1.1 | Chemical Characteristics of Lignosulfonates | 172 |
| 5.3.1.2 | Lignosulfonate Producers | 173 |
| 5.3.1.3 | Markets for Lignosulfonates | 174 |
| 5.3.2 | Kraft Pulping and Kraft Lignin Recovery | 175 |
| 5.3.2.1 | Producers of Kraft Lignin | 175 |
| 5.3.2.2 | Markets for Kraft Lignin | 175 |
| 5.3.3 | Lignins Produced from the Soda Process | 176 |
| 5.3.4 | Lignin from Other Biomass Processing Operations | 176 |
| 5.3.5 | Comparisons of the Physical and Chemical Properties of Commercially Available Lignins | 176 |
| 5.4 | Lignin from Biorefineries | 177 |
| 5.4.1 | Advantages of Lignin and Hemicellulose Removal on Saccharification and Fermentation of Cellulose | 177 |
| 5.4.2 | Lignin from an Organosolv Biorefinery | 179 |
| 5.5 | Applications and Markets for Lignin | 181 |
| 5.5.1 | Phenol--Formaldehyde Resin Applications | 181 |
| 5.5.2 | The Potential Use of Biorefinery Lignin in Phenolic Resins | 181 |
| 5.5.3 | Panelboard Adhesives | 183 |
| 5.5.4 | Thermoset Resins for Molded Products | 184 |
| 5.5.5 | Friction Materials | 184 |
| 5.5.6 | Foundry Resins | 184 |
| 5.5.7 | Insulation Materials | 185 |
| 5.5.8 | Decorative Laminates | 185 |
| 5.5.9 | Panel and Door Binders | 185 |
| 5.5.10 | Rubber Processing | 186 |
| 5.5.11 | The Opportunity for Lignin in Phenol--Formaldehyde Resin Markets | 187 |
| 5.6 | Lignin as an Antioxidant | 187 |
| 5.6.1 | Antioxidants in Animal Feed Supplements | 188 |
| 5.6.2 | Antioxidants in the Rubber Industry | 188 |
| 5.6.3 | Antioxidants in the Lubricants Industry | 188 |
| 5.7 | Applications for Water-soluble, Derivatized Lignins | 189 |
| 5.7.1 | Concrete Admixtures | 189 |
| 5.7.2 | Dye Dispersants | 190 |
| 5.7.3 | Asphalt Emulsifiers | 192 |
| 5.7.4 | Agricultural Applications | 192 |
| 5.7.5 | Dispersants for Herbicides, Pesticides and Fungicides | 193 |
| 5.8 | New and Emerging Markets for Lignin | 194 |
| 5.8.1 | Printed Circuit Board Resins | 194 |
| 5.8.2 | Animal Health Applications | 195 |
| 5.8.3 | Animal Feed Supplement | 196 |
| 5.8.4 | Carbon Fibers for Mass-produced Vehicles | 196 |
| 5.9 | Conclusions and Perspectives | 198 |
| | References | 199 |
| | Protein Line and Amino Acid-based Product Family Trees | |
| 6 | Towards Integration of Biorefinery and Microbial Amino Acid Production„ Achim Marx, Volker F. Wendisch, Ralf Kelle, and Stefan Buchholz | 201 |
| 6.1 | Introduction | 201 |
| 6.2 | Present State of the Industry | 202 |
| 6.2.1 | Microbial Amino Acid Production | 202 |
| 6.2.2 | Biorefinery and the Building-block Concept | 202 |
| 6.2.3 | Metabolic Engineering and the Building-block Concept | 204 |
| 6.3 | Environmental and Commercial Consideration of Microbial Amino Acid Production Integrated in a Biorefinery | 205 |
| 6.4 | Technical Constraints for Integration of Microbial Amino Acid Fermentation into a Biorefinery | 209 |
| 6.4.1 | Mono-septic Operation | 209 |
| 6.4.2 | Carbon Sources | 209 |
| 6.4.3 | Nitrogen Source | 211 |
| 6.4.4 | Phosphorus Source | 211 |
| 6.4.5 | Mixing and Oxygen Supply | 212 |
| 6.4.6 | Toxicity | 212 |
| 6.4.7 | Cultivation Temperature | 213 |
| 6.5 | Outlook and Perspectives | 213 |
| | Acknowledgment | 214 |
| | References | 215 |
| 7 | Protein-based Polymers: Mechanistic Foundations for Bioproduction and Engineering Dan W. Urry | 217 |
| 7.1 | Introduction | 217 |
| 7.1.1 | Definitions | 217 |
| 7.1.1.1 | Proteins and Protein-based Polymers | 217 |
| 7.1.1.2 | Two Basic Principles for Protein-based Polymer Engineering | 217 |
| 7.1.2 | Proteins in Aqueous Media | 218 |
| 7.1.3 | Thermodynamics of Proteins in Water | 218 |
| 7.1.3.1 | Exothermic Hydration of Apolar Groups | 218 |
| 7.1.3.2 | The Change in Gibbs Free Energy of Hydrophobic Association | 218 |
| 7.1.3.3 | The ApolarPolar Repulsive Free Energy of Hydration, Gap | 218 |
| 7.1.4 | The Inverse Temperature Transition for Hydrophobic Association | 219 |
| 7.1.5 | The Role of Elasticity in the Engineering of Protein-based Polymers | 219 |
| 7.1.5.1 | Near Ideal Elasticity Provides for Efficient Energy Conversion | 219 |
| 7.1.5.2 | Mechanism of Near Ideal Elasticity | 220 |
| 7.1.6 | Many of the Advantages of Protein-based Polymeric Materials | 220 |
| 7.2 | Historical Outline | 221 |
| 7.2.1 | Historical Beginnings of (Elastic) Protein-based Polymer Development | 221 |
| 7.2.2 | Mechanistic Foundations: Fundamental Engineering Principles | 222 |
| 7.2.2.1 | The Hydrophobic Consilient Mechanism | 222 |
| 7.2.2.2 | The Elastic Consilient Mechanism | 223 |
| 7.2.3 | Highlights of Bioproduction | 223 |
| 7.3 | Bioproduction | 224 |
| 7.3.1 | Gene Construction using Recombinant DNA Technology | 225 |
| 7.3.1.1 | Preparation of Monomer Genes and the PCR Technique | 225 |
| 7.3.1.2 | Transformation, Monomer Gene Production and Sequence Verification | 226 |
| 7.3.1.3 | Monomer Gene Concatenation Produces Multimer Genes of Monomer | 226 |
| 7.3.2 | E. coli Transformation for Protein-based Polymer Expression | 227 |
| 7.3.3 | Fermentation using Transformed E. coli | 227 |
| 7.4 | Purification of Protein-based Polymers | 227 |
| 7.4.1 | Use of the Inverse Temperature Transition as a Method of Purification | 228 |
| 7.4.1.1 | Purification by Phase Separation as Demonstrated by SDSPAGE | 228 |
| 7.4.1.2 | Purification by Phase Separation Shown by Carbon-14-labeled E. coli | 228 |
| 7.4.2 | Physical Characterization and Verification of Product Integrity | 229 |
| 7.4.2.1 | Gross Visualization of the Phase Separated Product | 229 |
| 7.4.2.2 | Sequence Integrity and Purity Evaluated by Nuclear Magnetic Resonance | 229 |
| 7.4.2.3 | Mass Spectra Reaffirm Size of Expressed Polymer | 229 |
| 7.4.3 | Biocompatibility | 230 |
| 7.4.3.1 | The Challenge of Using E. coli-produced Protein as a Biomaterial | 230 |
| 7.4.3.2 | Removal of Endotoxins and Determination of Levels | 230 |
| 7.4.3.3 | Western Immunoblot Technique to Demonstrate Level of Purity | 230 |
| 7.4.3.4 | Western Immunodotblot Technique to Demonstrate Medical Grade Purity | 231 |
| 7.4.3.5 | Subcutaneous Injection in the Guinea-pig | 231 |
| 7.4.3.6 | ASTM Tests | 232 |
| 7.5 | Mechanistic Foundations for Engineering Protein-based Polymers | 232 |
| 7.5.1 | Phenomenological Axioms | 232 |
| 7.5.2 | The Change in Gibbs Free Energy for Hydrophobic Association, GHA | 232 |
| 7.5.2.1 | The Change in Gibbs Free Energy Attending a Phase Transition,  Gt(./.) | 234 |
| 7.5.2.2 | The GHA-based Hydrophobicity Scale for Amino Acid Residues | 234 |
| 7.5.2.3 | GHA-based Hydrophobicity Scale of Prosthetic Groups, etc. | 235 |
| 7.5.2.4 | Comprehensive Hydrophobic Effect: GHA Responds to all Variables | 237 |
| 7.5.2.5 | The ApolarPolar Repulsive Free Energy of Hydration, Gap | 237 |
| 7.5.3 | The Coupling of Hydrophobic and Elastic Mechanisms | 237 |
| 7.6 | Examples of Applications | 238 |
| 7.6.1 | Soft Tissue Restoration | 238 |
| 7.6.1.1 | Prevention of Post-surgical Adhesions | 238 |
| 7.6.1.2 | Soft Tissue Augmentation | 238 |
| 7.6.1.3 | Soft Tissue Reconstruction: The Concept of Temporary Functional Scaffoldings | 239 |
| 7.6.2 | Controlled Release Devices for Amphiphilic Drugs and Therapeutics | 240 |
| 7.6.2.1 | The Use of Gap in the Design of Controlled-release Devices | 240 |
| 7.6.2.2 | Prevention of Pressure Ulcers by Means of Elastic Patches for Drug Delivery | 240 |
| 7.6.3 | Fibers of Improved Elastic Moduli and Break Stresses and Strains | 241 |
| 7.6.4 | Programmably Biodegradable Thermoplastics | 241 |
| 7.6.5 | Acoustic Absorption | 242 |
| 7.7 | Outlook and Perspectives | 242 |
| 7.7.1 | List of Gene Constructions and Expressed Protein-based Polymers | 242 |
| 7.7.2 | Efforts Toward Low-cost Production in other Microbes and in Plants | 242 |
| 7.8 | Patents | 245 |
| 7.8.1 | Patents of D.W. Urry on Protein-based Polymers | 245 |
| 7.8.2 | Result of Ex Parte Patent Reexamination Request to the USPTO | 245 |
| | Acknowledgment | 249 |
| | References | 249 |
| | Biobased Fats (Lipids) and Oils | |
| 8 | New Syntheses with Oils and Fats as Renewable Raw Materials for the Chemical Industry Ursula Biermann, Wolfgang Friedt, Siegmund Lang, Wilfried Lühs, Guido Machmüller, Jürgen O. Metzger, Mark Rüsch gen. Klaas, Hans J. Schäfer, Manfred P. Schneider | 253 |
| 8.1 | Introduction | 253 |
| 8.2 | Reactions of Unsaturated Fatty Compounds | 254 |
| 8.2.1 | Oxidations | 254 |
| 8.2.1.1 | New Methods for the Epoxidation of Unsaturated Fatty Acids | 254 |
| 8.2.1.2 | Oxidation to vic-Dihydroxy Fatty Acids | 257 |
| 8.2.1.3 | Oxidative Cleavage | 258 |
| 8.2.2 | Transition Metal-Catalyzed Syntheses of Aromatic Compounds | 259 |
| 8.2.3 | Olefin Metathesis | 259 |
| 8.2.4 | Pericyclic Reactions | 260 |
| 8.2.5 | Radical Additions | 261 |
| 8.2.5.1 | Solvent-Free, Copper-Initiated Additions of 2-Halocarboxylates | 262 |
| 8.2.5.2 | Addition of Perfluoroalkyl Iodides | 263 |
| 8.2.5.3 | Thermal Addition of Alkanes | 264 |
| 8.2.6 | Lewis Acid-Induced Cationic Addition | 264 |
| 8.2.7 | Nucleophilic Addition to Reversed-Polarity Unsaturated Fatty Acids | 265 |
| 8.3 | Reactions of Saturated Fatty Compounds | 266 |
| 8.3.1 | Radical C--C Coupling | 266 |
| 8.3.1.1 | Oxidative Coupling of C2 Anions of Fatty Acids | 266 |
| 8.3.1.2 | Anodic Homo- and Heterocoupling of Fatty Acids (Kolbe Electrolysis) | 267 |
| 8.3.2 | Functionalization of C--H Bonds | 269 |
| 8.3.2.1 | Oxidation of Nonactivated C--H Bonds | 269 |
| | | |
| 8.3.2.2 | Oxidation of Allylic C--H Bonds | 269 |
| 8.4 | Enzymatic Reactions | 270 |
| 8.4.1 | Lipase Catalyzed Transformations | 270 |
| 8.4.1.1 | Lipase-Catalyzed Syntheses of Monoglycerides and Diglycerides | 270 |
| 8.4.1.2 | Lipase-Catalyzed Syntheses of Carbohydrate Esters | 272 |
| | | |
| 8.4.2 | Microbial Transformations | 272 |
| 8.4.2.1 | Microbial Hydration of Unsaturated Fatty Acids | 272 |
| 8.4.2.2 | Microbial - and -Oxidation of Fatty Acids | 273 |
| 8.4.3 | Microbial Conversion of Oils/Fats and Glucose into Glycolipids | 274 |
| 8.5 | Improvement in Natural Oils and Fats by Plant Breeding | 275 |
| 8.5.1 | Gene Technology as an Extension of the Methodological Repertoire of Plant Breeding | 275 |
| 8.5.2 | New Oil Qualities by Oil Designed with Available Agricultural Varieties | 276 |
| 8.5.3 | Overview of Renewable Raw Materials Optimized by Breeding | 277 |
| 8.5.3.1 | Soybean | 277 |
| 8.5.3.2 | Rapeseed | 277 |
| 8.5.3.3 | Sunflower | 280 |
| 8.5.3.4 | Peanut | 281 |
| 8.5.3.5 | Linseed | 281 |
| 8.5.4 | Concluding Remarks on the Use of Gene Technology | 281 |
| 8.6 | Future Prospects | 282 |
| | Acknowledgments | 282 |
| | References | 282 |
| | | |
| 9 | Industrial Development and Application of Biobased Oleochemicals Karlheinz Hill | 291 |
| 9.1 | Introduction | 291 |
| 9.2 | The Raw Materials | 292 |
| 9.3 | Ecological Compatibility | 293 |
| 9.4 | Examples of Products | 294 |
| 9.4.1 | Oleochemicals for Polymer Applications | 295 |
| 9.4.1.1 | Dimerdiols Based on Dimer Acid | 297 |
| 9.4.1.2 | Polyols Based on Epoxides | 298 |
| 9.4.2 | Biodegradable Fatty Acid Esters for Lubricants | 299 |
| 9.4.3 | Surfactants and Emulsifiers Derived from Vegetable Oil | 301 |
| 9.4.3.1 | Fatty Alcohol Sulfate (FAS) | 303 |
| 9.4.3.2 | Acylated Proteins and Amino Acids (ProteinFatty Acid Condensates) | 304 |
| 9.4.3.3 | Carbohydrate-based Surfactants Alkyl Polyglycosides | 305 |
| 9.4.3.4 | Alkyl Polyglycoside Carboxylate | 307 |
| 9.4.3.5 | Polyol Esters | 307 |
| 9.4.3.6 | Multifunctional Care Additives for Skin and Hair | 309 |
| 9.4.4 | Emollients | 310 |
| 9.4.4.1 | Introduction | 310 |
| 9.4.4.2 | Dialkyl Carbonate | 311 |
| 9.4.4.3 | Guerbet Alcohols | 311 |
| 9.5 | Perspectives | 312 |
| 9.6 | Trademarks | 312 |
| | References | 312 |
| | Special Ingredients and Subsequent Products | |
| 10 | Phytochemicals, Dyes, and Pigments in the Biorefinery Context George A. Kraus | 315 |
| 10.1 | Introduction | 315 |
| 10.2 | Historical Outline | 316 |
| 10.3 | Phytochemicals from Corn and Soybeans | 317 |
| 10.3.1 | Phytosterols | 317 |
| 10.3.2 | Lecithin | 318 |
| 10.3.3 | Tocopherols | 319 |
| 10.3.4 | Carotenoids | 320 |
| 10.3.5 | Phytoestrogens | 321 |
| 10.3.6 | Saponins | 321 |
| 10.3.7 | Protease Inhibitors | 322 |
| 10.4 | Outlook and Perspectives | 323 |
| | References | 323 |
| 11 | Adding Color to Green Chemistry? An Overview of the Fundamentals and Potential of Chlorophylls Mathias O. Senge and Julia Richter | 325 |
| 11.1 | Introduction | 325 |
| 11.2 | Historical Outline | 325 |
| 11.3 | Chlorophyll Fundamentals | 326 |
| 11.3.1 | Occurrence and Basic Structures | 326 |
| 11.3.2 | Principles of Chlorophyll Chemistry | 327 |
| 11.3.3 | Isolation of Chlorophylls | 328 |
| 11.4 | Chlorophyll Breakdown and Chemical Transformations | 330 |
| 11.4.1 | Biological Chlorophyll Catabolism | 330 |
| 11.4.2 | Geological Chlorophyll Degradation -- Petroporphyrins | 331 |
| 11.4.3 | Chemical Degradation of Chlorophylls | 333 |
| 11.5 | Industrial Uses of Chlorophyll Derivatives | 335 |
| 11.6 | A Look at "Green" Chlorophyll Chemistry | 337 |
| 11.7 | Outlook and Perspectives | 339 |
| | Acknowledgment | 341 |
| | References and Notes | 341 |
| Part II | Biobased Industrial Products, Materials and Consumer Products | |
| 12 | Industrial Chemicals from Biomass -- Industrial Concepts Johan Thoen and Rainer Busch | 347 |
| 12.1 | Introduction | 347 |
| 12.2 | Historical Outline | 347 |
| 12.3 | Basic Principles | 349 |
| 12.3.1 | Primary Conversion Technologies of Biomass | 350 |
| 12.3.1.1 | Gasification | 350 |
| 12.3.1.2 | Hydrothermolysis | 351 |
| 12.3.1.3 | Fermentation to Ethanol | 351 |
| 12.4 | Current Status | 351 |
| 12.4.1 | Europe | 351 |
| 12.4.2 | United States | 352 |
| 12.4.3 | Products | 353 |
| 12.5 | Industrial Concepts | 354 |
| 12.5.1 | Introduction | 354 |
| 12.5.2 | Biorefinery Concepts | 355 |
| 12.5.3 | Classes of Bioproduct | 356 |
| 12.5.4 | Opportunities for Industrial Bioproducts | 357 |
| 12.5.5 | Product Categories Based on C6-Carbon Sugars to Bioproducts | 358 |
| 12.5.6 | Product Categories Based on C5-Carbon Sugars to Bioproducts | 358 |
| 12.5.7 | Thermochemical Conversion of Sugars to Bioproducts | 360 |
| 12.5.8 | Thermochemical Conversion of Oils and Lipid Based Bioproducts | 361 |
| 12.5.9 | Bioproducts via Gasification | 361 |
| 12.5.10 | Bioproducts via Pyrolysis | 362 |
| 12.5.11 | Biocomposites | 362 |
| 12.6 | Outlook and Perspectives | 362 |
| | References | 364 |
| 13 | Succinic Acid - A Model Building Block for Chemical Production from Renewable Resources Todd Werpy, John Frye, and John Holladay | 367 |
| 13.1 | Introduction | 367 |
| 13.2 | Economics of Feedstock Supply | 368 |
| 13.3 | Succinic Acid Fermentation | 369 |
| 13.4 | Succinic Acid Catalytic Transformations | 372 |
| 13.5 | Current Petrochemical Technology | 373 |
| 13.5.1 | 1,4-BDO, THF, GBL, and NMP | 373 |
| 13.6 | Current Biobased Technology | 375 |
| 13.6.1 | 1,4-BDO, GBL, and NMP | 375 |
| 13.6.2 | Derivatives of Diammonium Succinate | 376 |
| 13.7 | Conclusions | 378 |
| | References | 378 |
| 14 | Polylactic Acid from Renewable Resources Patrick Gruber, David E. Henton, and Jack Starr | 381 |
| 14.1 | Introduction | 381 |
| 14.2 | Lactic Acid | 382 |
| 14.2.1 | Lactic Acid Production Routes | 382 |
| 14.2.1.1 | Chemical Synthesis | 382 |
| 14.2.1.2 | Fermentation | 383 |
| 14.2.2 | Production by Fermentation | 384 |
| 14.2.2.1 | Microorganisms | 384 |
| 14.2.2.2 | Sugar Feedstock | 385 |
| 14.2.2.3 | Nutrients | 385 |
| 14.2.2.4 | Neutralizing Agent | 385 |
| 14.2.3 | Acidification | 386 |
| 14.2.3.1 | Strong Acid Addition | 386 |
| 14.2.3.2 | Salt Splitting Technology | 387 |
| 14.2.4 | Purification | 388 |
| 14.2.4.1 | Cell Removal | 388 |
| 14.2.4.2 | Separation of Residual Sugars, Nutrients and Fermentation By-products | 388 |
| 14.3 | PLA Production | 390 |
| 14.3.1 | Polymerization of Lactide | 392 |
| 14.4 | Control of Crystalline Melting Point | 394 |
| | | |
| 14.5 | Rheology Control by Molecular Weight and Branching | 396 |
| 14.5.1 | Melt Rheology of Linear PLA | 397 |
| 14.5.2 | Melt Rheology of Branched PLA | 397 |
| 14.5.3 | Branching Technology | 398 |
| 14.5.3.1 | Multi-functional Polymerization Initiators | 398 |
| 14.5.3.2 | Hydroxy Cyclic Ester and/or Carbonate Polymerization Initiators | 398 |
| 14.5.3.3 | Multi-cyclic Ester, Multi-cyclic Carbonate and/or Multi-cyclic Epoxy Comonomers | 398 |
| 14.5.3.4 | Free Radical Cross-linking | 399 |
| 14.6 | Melt Stability | 399 |
| 14.7 | Applications and Performance | 400 |
| 14.8 | PLA Stereocomplex | 401 |
| 14.9 | Fossil Resource Use and Green House Gases | 402 |
| 14.10 | Summary | 402 |
| | Abbreviations | 403 |
| | References | 404 |
| 15 | Biobased Consumer Products for Cosmetics Thomas C. Kripp | 409 |
| 15.1 | Introduction and Historical Outline | 409 |
| 15.1.1 | Cosmetics Past and Present | 409 |
| 15.1.2 | Bionics: Learning from Nature | 410 |
| 15.2 | Betaine, The Conditioner Made from Sugar Beet | 410 |
| 15.2.1 | Occurrence | 410 |
| 15.2.2 | Chemical Properties | 411 |
| 15.2.3 | Production | 411 |
| 15.2.4 | Use and Fields of Application | 412 |
| 15.2.5 | Innovation Through Combination: Betaine Esters | 414 |
| 15.2.6 | Summary and Prospects | 415 |
| 15.3 | Chitosan, Hair-setting Agent from the Ocean | 415 |
| 15.3.1 | Chitin, a Precursor of Chitosan | 415 |
| 15.3.2 | Occurrence of Chitin | 415 |
| 15.3.3 | Production | 416 |
| 15.3.3.1 | Purification of Chitin | 416 |
| 15.3.3.2 | Production of Chitosan | 417 |
| 15.3.4 | Chitosan in cosmetic products | 419 |
| 15.3.5 | Summary and Prospect | 421 |
| 15.4 | From Energy Reserve to Shampoo Bottle: Biopol | 422 |
| 15.4.1 | Biodegradable Packages | 422 |
| 15.4.2 | What is "Biopol"? | 423 |
| 15.4.3 | Biodegradability of Biopol | 424 |
| 15.4.4 | The Long Way to the Shampoo Bottle | 426 |
| 15.4.4.1 | Product Development | 426 |
| 15.4.4.2 | Market Launch | 427 |
| 15.4.5 | Quo vadis, Biopol? | 428 |
| 15.5 | Natural Apple-peel Wax: Protection for Hair and Skin | 429 |
| 15.5.1 | Raw Material Source | 429 |
| 15.5.2 | Apple-peel Wax | 430 |
| 15.5.3 | Observations | 430 |
| 15.5.4 | Production of Apple-peel Wax | 432 |
| 15.5.5 | Chemical Composition | 433 |
| 15.5.6 | Mode of Action and Uses | 433 |
| 15.5.6.1 | Skin Cosmetics | 434 |
| 15.5.6.2 | Hair Care | 434 |
| 15.5.7 | Market Launch | 436 |
| 15.5.8 | Summary and Prospects | 436 |
| 15.6 | Ilex Resin: From Shiny Leaves to Shiny Hair | 437 |
| 15.6.1 | Holly | 437 |
| 15.6.2 | Extraction of a Resin Fraction | 438 |
| 15.6.3 | Effects in Cosmetics | 439 |
| 15.6.3.1 | Skin Care | 439 |
| 15.6.3.2 | Hair Care | 439 |
| 15.6.3.3 | Styling | 440 |
| 15.6.4 | Summary and Prospects | 440 |
| | References | 441 |
| Part III | Biobased Industry: Economy, Commercialization and Sustainability | |
| 16 | Industrial Biotech - Setting Conditions to Capitalize on the Economic Potential Rolf Bachmann and Jens Riese | 445 |
| 16.1 | Introduction | 445 |
| 16.2 | Time to Exploit the Potential | 446 |
| 16.2.1 | How Far Can it Go? | 446 |
| 16.2.2 | Better Technology, Faster Results | 447 |
| 16.2.3 | Environmentally and Balance-sheet Friendly | 448 |
| 16.2.4 | Rekindling Chemicals Innovation | 450 |
| 16.2.5 | Increasing Corporate Action in all Segments | 451 |
| 16.3 | The Importance of Residual Biomass | 452 |
| 16.3.1 | Why Waste Biomass Works | 452 |
| 16.3.2 | Economic Benefits and Regulation | 452 |
| 16.3.3 | Still a Long Way to Go | 454 |
| 16.3.4 | Collaboration Will Push Biomass Conversion Forward | 454 |
| 16.4 | Overcoming the Challenges Ahead | 455 |
| 16.4.1 | Internal Obstacles | 455 |
| 16.4.2 | External Challenges | 456 |
| 16.5 | Overcoming Challenges | 457 |
| 16.5.1 | Case 1: Building a Biotech Strategy | 457 |
| 16.5.2 | Case 2: Identifying the Right Opportunities | 458 |
| 16.5.3 | Case 3: Managing Uncertainties | 459 |
| 16.5.4 | Case 4: Preparing the Launch and Market Development | 460 |
| 16.5.5 | Case 5: Building a Favorable External Environment | 461 |
| 16.6 | More Needs to be Done | 461 |
| | Subject Index | 463 |